Intelligent Steelmaking System

The Intelligent Steelmaking System is a product launched to meet the digital needs and future development trends of the iron&steel market, covering the business scenarios of converter steelmaking.

The Intelligent Steelmaking System is a product launched to meet the digital needs and future development trends of the iron and steel market, covering multi-scenario applications such as data acquisition, intelligent production recommendation, real-time prediction and control of furnace reactions, production traceability and analysis and digital twin system in the converter smelting process. It has high intelligence level, strong scalability, multiple application scenarios, safety and stability and other characteristics, and helps steel enterprises to decrease costs and increase benefits.

1. Integrated Services

For customers in the iron and steel industry, we provide integrated services such as configuration, scheduling and control. The functions include master operation control for smelting, basic configuration, factory management, data report query and analysis, cost optimization, operation and maintenance management, digital twin, audio frequency slag melting and other modules, which are suitable for complicated application scenarios in factories, and provide various interfaced and personalized end-use equipment.

2. Intelligent Steelmaking Empowers Cost Decreasing and Benefit Increasing

We encapsulate them in the system in the form of models with accumulated many-year smelting experience from industry experts, and use machine learning technology for dynamic optimization. By combining digital technology with smelting experience, the digital steelmaking system directly recommends the best addition amount of molten iron, steel scrap, lime, magnesium pellet and alloy to realize the precise feeding, eliminate the waste of temperature and various ingredients during the production process, improve the end-point hit rate and realize the cost optimization.

3. Lean Management Breaks Away From Dependence on Manual Experience

The system quickly acquires and accurately calculates various cloud data according to the changes in lime composition, molten iron composition, molten iron temperature and furnace conditions, recommends the best operation solutions for the furnace steel, standardizes the smelting process, realize the unified operation, reduces the errors in operation according to the experience-based judgment, and corrects and optimizes the “Non-standard and Unscientific” operation through historical playback and comparison of the production process. It upgrades technical management to data management, changes from managing people to managing data, analyzes and adjusts the production indicators by using the data acquired by the system, so that technicians can be separated from the complicated basic work and put them into more valuable work to continuously enhance the smelting rhythm and details.

4. Intelligent Data Acquisition and Analysis

The system truly and accurately records the historical data of actual operations and recommended operations by tracking nodes during the operation process, finds the optimization points through comparative analysis, continuously simplifies the complicated operational processes, and reduces the management focus of managers, so as to realize the optimization and improvement of overall efficiency.