Inspur Haiyue Digital Transformation Solutions for Discrete Manufacturing
Inspur Haiyue digital transformation solution for discrete manufacturing mainly provides integrated comprehensive solutions for customers in industries such as automobiles and spare parts, electricity and power transmission and transformation, and machinery and equipment to meet their real-time, comprehensive, and intelligent operation needs in production factors such as "research, production, sales, and service". At the group management level, we achieve integrated and shared management of people, finances and materials; at the business operations level, we achieve digital design, digital procurement, intelligent marketing, intelligent production and collaborative manufacturing, and intelligent services, and; at the decision-making level, we achieve data-based assistance to senior leaders in analyzing and making decisions about the future. Through the innovation of production model, operation model, and decision-making model, we comprehensively promote the high-quality development of the enterprise.
Discrete manufacturing covers such industries as home appliances, home furnishings, electronic equipment, machine tools, and automobiles, which account for a large proportion of the manufacturing industry in China. It is an important industry for solving livelihood issues such as employment and is closely related to residents' lives. Traditional discrete manufacturing industries generally have problems such as low levels of automation and digitalization, weak basic supporting technologies, low added value of products, high resources, high cost and high energy consumption, and serious pollution. At the same time, the development of the traditional discrete manufacturing industries in China is constrained by factors such as overcapacity, low profit margins, and fierce market competition. Therefore, it is urgent to accelerate transformation and upgrade and to improve quality and efficiency, for which it is necessary to use advanced manufacturing technology, new generation information technology, artificial intelligence, digital twins, big data, and other technologies to carry out digital transformation and intelligent upgrading.
With the rise of a new round of scientific and technological revolution and industrial transformation around the world, the industrial technology system, development model, and competition landscape are undergoing major changes. Various countries have introduced national "re-industrialization" strategies with advanced manufacturing as the core. China also emphasized the importance of intelligent manufacturing in the "Made in China 2025" strategy launched in 2015. The 14th Five-Year Plan for Intelligent Manufacturing Development (Draft for Comments) released in 2021 further clarified the detailed outline of intelligent manufacturing development. The development of intelligent manufacturing is not only a breakthrough for the transformation and upgrading of Chinese enterprises, but also a new engine for reshaping the competitive advantages of manufacturing enterprises, which is the future direction of the manufacturing industry.
With the integrated solution of Inspur ERP+MOM+IoT intelligent manufacturing as its core, Inspur Haiyue Intelligent Manufacturing focuses on flexible lean production management by horizontally integrating the entire intelligent manufacturing business process in the fields of R&D, supply chain, production, quality, equipment, and marketing, and vertically realizing the integrated intelligent factory operation capabilities of equipment IoT, production execution, and production operations. The intelligent manufacturing solution combines the characteristics of various industries and is adapted to the production and manufacturing of production management modes such as R&D-by-order, design-by-order, production-by-order, assembly-by-order, and production-by-inventory.
Inspur Haiyue Intelligent Manufacturing relies on Internet technology to help the manufacturing industry achieve interconnection and comprehensive integration, and to promote real-time information exchange between various business areas such as market demand, product research and development, production planning, material distribution, manufacturing execution, machine operation, and quality traceability to achieve precise coordination of the entire production process.
Through inIoT, an Internet of Things platform, digital connections are made with production requirements such as equipment, warehouses, transport vehicles, and quality inspection equipment to provide resource support and service guarantees for production and operation activities, and help manufacturing enterprises achieve end-to-end whole value chain management and connect from top-level lean analysis to bottom-level infrastructure.
The product solution Inspur Haiyue Intelligent Factory MOM is aimed at the digital, networking, intelligent and green construction goals of intelligent factories of manufacturing enterprises. It can leanly control the product production process, coordinate the management of the enterprise's personnel, equipment, materials, energy, and other resources, and transform raw materials and parts into high-quality industrial products with high efficiency and low cost.
Inspur Haiyue ERP connects various systems from the operation control layer to the strategic decision-making layer from top to bottom to realize borderless information flow, which allows further collaborative deepening of various production process applications of enterprises, including digital marketing, R&D design, production management, supply chain, asset management, quality management, product after-sales, and big data analysis, to finally realize the comprehensive integration of information technology and manufacturing, and global real-time control, and to help enterprises achieve manufacturing transformation and upgrading.
Based on a new generation of information technology, Inspur Haiyue Intelligent Manufacturing effectively connects customers, suppliers, R&D organizations, and production units, and provides digital management services such as multi-industry collaborative production, intelligent factory construction, edge intelligence, and total quality. As an "enabler" of China's manufacturing transformation and upgrading, it has carried out in-depth practices in multiple industries and has won unanimous recognition from customers.
Interconnection and Integrated Network Collaborative Manufacturing
It provides enterprises with integrated network collaborative manufacturing services based on a new generation of large-scale digital platforms, covering the whole production chain involving different fields such as supply chain, production, quality, equipment, and marketing. It provides various collaborative services, including industrial IoT platforms, intelligent factory management systems, R&D design, digital supply chain, production and manufacturing, quality management, intelligent assets, and digital marketing to achieve overall linkage of the business chain.
Lean Manufacturing Operations and Intelligent Factory Construction
Inspur Haiyue Manufacturing Operation Management System (MOM) is aimed at the lean production process control needs of manufacturing enterprises. It coordinates and manages enterprise resources such as personnel, equipment, materials, and energy to transform raw materials and parts into high-quality industrial products with high efficiency and low cost. MOM complies with international/national standards ISA-95, IEC/ISO62264, and GB20720. It covers eight key business areas, including manufacturing execution, quality control, inventory control, logistics execution, equipment management, energy management, industrial IoT, and manufacturing intelligence. It is intended to help manufacturing enterprises build a new generation of intelligent factories that are efficient, energy-saving, green, and environmentally friendly, and accelerate the transformation to digitalization, networking, and intelligence.
IT+OT+AI, Intelligent Integration of IoT
Based on the Inspur Haiyue intelligent IoT platform inIoT, it provides enterprises with equipment access, data acquisition, simulation monitoring, time series analysis, and single-point intelligent services to achieve closed-loop management for machine operation optimization. It has built-in machine vision and predictive maintenance models to support industrial intelligent scenario construction and intelligent digital twins. It also has built-in time series data visualization modeling and analysis tools to enable richer data analysis. It can be integrated with Inspur ERP kit asset management, production management, and other systems to make operation and maintenance more efficient.
Traceability and Comprehensive Quality Management
Inspur Haiyue's comprehensive quality management service realizes full scenario inspection management services, including raw material arrival, production process, product completion, product delivery, and after-sales traceability. Based on the process approach and PDCA cycle management philosophy, it provides full-process and total-factor management services for the quality management system, which can improve the quality system management construction, realize standardized, normalized, and process-based comprehensive quality management, and improve quality management efficiency and management level. Relying on the edge intelligent platform, it provides quality inspection equipment access and visual inspection services, realizes automatic collection of quality inspection data, and provides intelligent inspection and judgment service capabilities.
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